Maintaining and Repairing Your Piggyback Forklift: A Guide for Owners and Operators


A piggyback forklift is a valuable investment for businesses that require efficient and safe handling of heavy loads. However, like any piece of equipment, piggyback forklifts require regular maintenance and occasional repairs to ensure they continue to operate reliably and safely. In this guide, we will provide tips for maintaining and repairing your used piggyback forklift for sale.

  1. Regular Maintenance

Regular maintenance is the key to keeping your piggyback forklift in good condition. Here are some maintenance tasks to perform regularly:

  • Check the oil level and quality: Regularly check the oil level and quality and change the oil at the recommended intervals.
  • Check the hydraulic fluid level and quality: The hydraulic system is critical for the operation of a piggyback forklift, so it’s important to regularly check the fluid level and quality and replace it as needed.
  • Inspect the tires: Check the tires for signs of wear and damage and make sure they are properly inflated.
  • Check the brakes: Regularly inspect the brakes and replace worn or damaged brake components.
  • Lubricate moving parts: Lubricate all moving parts, including the forks, mast, and other components as recommended by the manufacturer.
  • Check the battery: Check the battery for corrosion and ensure it is properly charged.

2. Repairing Common Issues

Despite regular maintenance, piggyback forklifts may still experience issues from time to time. Here are some common issues that may require repairs:

  • Hydraulic system issues: The hydraulic system is critical for the operation of a piggyback forklift. Common hydraulic system issues include leaks, low fluid levels, and damaged hoses. These issues should be addressed as soon as possible to avoid further damage to the system.
  • Electrical system issues: Electrical issues can cause a piggyback forklift to malfunction or not start at all. Common electrical issues include dead batteries, faulty ignition switches, and damaged wiring.
  • Brake issues: Brakes are critical for the safe operation of a piggyback forklift. Common brake issues include worn or damaged brake pads, warped rotors, and damaged brake lines.
  • Transmission issues: Transmission issues can cause a piggyback forklift to stop moving or not shift properly. Common transmission issues include low fluid levels, damaged or worn gears, and damaged clutch plates.

3. Choosing a Repair Service

Choosing a reputable repair service is essential for ensuring your used piggyback forklifts are repaired correctly and quickly. Here are some tips for choosing a repair service:

  • Look for experience: Look for a repair service with experience repairing piggyback forklifts.
  • Check for certifications: Look for a repair service with certifications and training in the repair of piggyback forklifts.
  • Check for parts availability: Look for a repair service with access to a wide selection of parts to ensure your piggyback forklift can be repaired quickly.
  • Check for warranty and guarantees: Look for a repair service that offers a warranty or guarantee on their work to ensure your satisfaction.

4. Safety Considerations

Safety should always be a top priority when maintaining or repairing a piggyback forklift. Here are some safety considerations to keep in mind:

  • Follow the manufacturer’s instructions: Always follow the manufacturer’s instructions for maintenance and repairs to ensure safety and reliability.
  • Use personal protective equipment: Always wear personal protective equipment, such as safety glasses, gloves, and hard hats, when performing maintenance or repairs.
  • Lockout/tag-out procedures: Always follow lockout/tag-out procedures when performing maintenance or repairs to prevent accidental startup or movement of the forklift.
  • Use caution when working with hydraulic systems: Hydraulic systems operate under high pressure and can cause serious injury or death if not handled properly.


Regular maintenance and occasional repairs are essential to ensure the reliable and safe operation of a piggyback forklift. By following the maintenance tips outlined in this guide and addressing common issues promptly, owners and operators can extend the life of their piggyback forklifts and avoid costly downtime. Choosing a reputable repair service like Truck Forklifts is also crucial to ensure that repairs are performed correctly and quickly. Safety should always be a top priority when performing maintenance or repairs, and operators should follow the manufacturer’s instructions, use personal protective equipment, and follow lockout/tag-out procedures to prevent accidents. By taking these steps, piggyback forklifts can continue to operate efficiently and safely for years to come.

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